ClickFold Plastic’s technology consists of a unique combination of high-speed CNC machining, computer-controlled thermo line-bending, and interlocking parts assembly process.
The Process
Our experienced product designers start the process by contacting you to discuss the project. Based on your specifications they will create a CAD model and e-mail you an easy-to-view 3-D animation of your product. Once the design is approved by you, we will process a prototype for testing and evaluation. All parts are cut on high-speed CNC routers, thermo-folded and then “clicked” together or solvent welded in assembly. Tongue and groove joints make for a clean, tight fit.
Since the prototype is made using the very same steps that our production parts go through, we are ready for production when you are.
Features & Options
Our process offers a more cost effective solution for low-volume products than injection molding and delivers a more appealing product than sheet metal forming can.
Materials and Textures
We use thermoplastic materials, predominantly multi-purpose ABS (Acrylonitrile Butadiene Styrene), Polycarbonate, PETG, and Acrylic. To ensure quick turn-around we carry abundant inventory of our standard grades:
- ABS in Economy-Black, Ash-Grey, Light-Cream, and Ultra-White
- flame-retardant ABS in black and white (UL94-V0 rated)
- all clear and tinted materials in .125” and .250” gauges
Our solids come with a lightly textured finish that hides scratches and minimizes reflection, yet is smooth enough for clean printing results. Our translucents are available in smooth polished, non-glare, or frosted finshes.
Mounting of Internal Components
CNC-machined recesses ensure accurate positioning of standoffs and mounting clips which are then solvent welded in place. Where necessary inserts are heat-staked into their pilot holes. We recommend our plastic-specific self-threading PLASTITE screws since they offer more holding power at a lower cost than conventional fasteners.
EMI (Electro Magnetic Interference) Shielding
This optional shielding offers protection that rivals that of a metal cage. A conductive coating (ELECTRODAG 550) is applied to the plastic sheets prior to processing. This is far more cost effective than the post-molding masking and coating process required to accomplish the same for injection molded parts.
Digital Full-Color Printing
Our digital flat-bed printer allows for photo-quality printing of your company’s logo and markings on the finished product. The UV-cured ink is extremely wear resistant and will not fade.
No Painting Needed
Our parts do not require any coatings or finishing operations – a major cost reduction compared to sheet metal parts. However, if a perfect color match is required our parts can be coated with POLANAE, a highly scratch- and chemical-resistant polyurethane coating specifically designed for plastic.
Competitive Advantages of our No-Mold Process
Our parts are a close match to injection molded parts in appearance, finish and durability. Compared to sheet metal parts they offer more design options, less weight and eliminate the need for paint or powder coating processes. The key advantages are:
- economical for short runs of 1-1,000 pieces
- design changes can be made quickly at minimal cost
- no capital intensive molds, fixtures, or dies
- no setups, quick turnaround and just-in-time delivery
- appealing appearance, material and printing options
- no mold-related restrictions (drafts, undercuts etc.)
- more rugged than molded parts (greater wall thicknesses)
- less weight than sheet metal parts, no paint or corrosion issues
Tolerances, Material Properties, Print Resolution
- CNC machining tolerance: +/- .008” (+/-.2mm)
- thermo-folding tolerances: +/- .016” (+/-.4mm)
- ABS max heat deflection temperature: 194 deg F (90 deg C)
- print resolution: 1200 dpi